Value Added Services
Along with our range of high grade industrial rollers, rubber sleeves, rubber sheets and rubber lining, we also offer certain value added services to the clients for maximum satisfaction. We offer high quality refractory services at industry leading process. Our team of experts carefully analyzes the client’s facility and suggests an effective plan to either repair or change the refractory linings. We can execute work in every branch of refractory. In all activities, we emphasize skill, precision, quality and swiftness.
We also offer sand/shot blasting services, which is a process of smoothing, shaping and cleaning a hard surface by forcing sand particles across that surface. Our team of professionals ensures that the surface has a smooth and precise finish for maximum effectiveness.
Qualitative Research & Development
We have highly efficient and dedicated R&D department, which is always working towards the betterment & upgradation of our products in the best possible manner. Our commitment towards producing innovative product range has always been the driving force behind our immaculate success.
Our Infrastructure
We have a sound infrastructure that is specifically designed to meet high product demand along with maintaining the international quality standards. We constantly seek to employ the most advanced technology to enhance efficiency of our services. The machines and tools deployed at our production unit are of Japanese make & provide hassle free running for a longer period of time.
The raw materials (Silicon, Nitrile, Natural, Polyurethane, E.P.D.M., Viton, Hypolon, S.B.R., P.B.R., Neoprene, etc.) used by us in the production process are procured from leading suppliers of the country. Our quality team keeps a constant vigil on the manufacturing process right from the initial stage to the final stage. The machines installed in our manufacturing unit (Rubber Mixing Mill, Rubber Hydraulic Machine, Rubber Extruder & Lathe Machine, etc.) ensure complete safety for our workers.
Infrastructure Base
We have an extensive infrastructure base that is equipped with the latest tools and machinery to enhance our manufacturing process. We posses latest machinery such as rubber mixing mills, roll grinders, cylindrical grinders, strip builders, vulcanisers, boilers, presses, sand blasting units, etc. We are able to supply rubber rollers upto 1800mm in Diameter & 7.5 Mts. in Length. In house compounding and roller coating is carried using the most sophisticated machinery available. Our team of experts is highly qualified and trained to make optimal use of the resources that are available to them.
Quality Assurance
Our range of industrial rollers, rubber sleeves and rubber lining are manufactured under strict quality supervision to ensure maximum efficiency and high effectiveness. Our team of quality experts ensures that only superior grade raw material is used such as natural & synthetic rubbers, rubber chemicals, fillers, etc. This ensures that the final products are also of superior quality.
Our quality experts ensure that the manufacturing process is being conducted according to the stipulated quality guidelines at all times. Even after the manufacturing process is complete, we conduct the following quality checks to ensure that only the best grade products react to the consumers:
• Tensile testing
• Compression tests
• Hardness testing
• Testing for abrasion resistance
• Spark Testing
• Dynamic & Static Balancing Machine (upto 10 tones)
Application Areas
Due to the superior quality of our range and its unmatched performance, it finds application in numerous industries across India. We have an experience of over four decades built up a large base of satisfied customers. Following are some of the application areas of our range:
• Textile mills (Mercerizing rolls, sizing rolls, mangle roller, nip roll, jigger rolls, dyeing rolls, guider rolls, mathis rolls etc.)
• Paper mills (Touch Rollers, Press Rollers, Felt Rollers, Screen Rollers, Couch Rollers, Breast Rollers, Lump breaker rollers, Scroll
Rollers, Wire return Rollers, Scroll Rollers, Top Roll on couch etc.)
• Printing (Gravure Printing Rolls, Solventless Lamination Rolls, Flexo Printing Rolls, Impression Rubber Roll, Varnish Coating Roll, Lamination Rubber Roll etc.)
• Material handling
• Lamination & coating plants (Nip Rolls, Guide Rolls, Hardchrome plated Super finished chill rollers with double shell, surface rollers, Changeover rollers etc.)
• Steel Plants (Squeeze Rollers, Bridle Rollers, Applicator Rolls, Pinch Rolls, Sink Rolls, Deflector Rolls, Support Rolls and Pickup Rolls etc.)
• Plywood Industries (Glue Spreader Roll, Pinch Roll, Feed Roll, Conveyor Rollers with groove, Contact Drum Roll etc.)
• Chemical industries
• Refineries
• Water treatment
Advantages of Rubber Roller
These rolls offer several advantages to their customers. Unlike metal rollers in transport systems, rubber rolls are characterized by the highest coefficient of friction, which enables good adhesion of moving components and parts. In addition, they can adapt to small changes resulting from the operation of machines. In addition, they have all the advantages of rubber. These rolls offer several advantages to their customers. Unlike metal rollers in transport systems, rubber rolls are characterized by the highest coefficient of friction, which enables good adhesion of moving components and parts. In addition, they can adapt to small changes resulting from the operation of machines. In addition, they have all the advantages of rubber.
The reason why rubber is a very popular material for creating rollers and moving things is that it can be repeatedly compressed and released without losing its original shape. A material that cannot maintain its shape and needs constant replacement can be completely ineffective for manufacturing processes. More so, rubber can absorb shocks, scratches, and injuries too making it one of the finest materials for industrial requirements. It is also relatively cheap to acquire and handle, offering a competitive price advantage. Another very big advantage of these rollers is that they can be recycled and used again and again, which supports the current scenario, which requires support for the ecosystem.